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Ford Escort
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Ford Escort Service and Repair Manual
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Routine maintenance and servicing
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Servicing Specifications
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Ford Escort maintenance schedule
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Introduction
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Intensive maintenance
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Engine oil and filter renewal (Every 6000 miles or 6 months)
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Oil filler cap cleaning - OHVand HCS engines (Every 6000 miles or 6 months)
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Fluid leak check (Every 6000 miles or 6 months)
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Exhaust manifold nut check - RS Turbo models (Every 6000 miles or 6 months)
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Idle speed and mixture adjustment (Every 6000 miles or 6 months)
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Ignition system component check (Every 6000 miles or 6 months)
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Distributor lubrication - models with contact breaker distributor (Every 6000 miles or 6 months)
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Contact breaker points adjustment - models with contact breaker distributor (Every 6000 miles or 6 months)
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Ignition timing check - models with contact breaker distributor (Every 6000 miles or 6 months)
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Spark plug renewal - RS Turbo models (Every 6000 miles or 6 months)
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Front brake disc pad check (Every 6000 miles or 6 months)
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Rear brake shoe lining check (Every 6000 miles or 6 months)
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Suspension and steering check (Every 6000 miles or 6 months)
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Seat belt check (Every 6000 miles or 6 months)
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Alternator drivebelt check (Every 6000 miles or 6 months)
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Valve clearance adjustment - OHV and HCS engines (Every 12 000 miles or 12 months)
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Exhaust system check (Every 12 000 miles or 12 months)
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Turbocharger-to-manifold nut check - RS Turbo models (Every 12 000 miles or 12 months)
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Spark plug renewal (Every 12 000 miles or 12 months)
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Contact breaker points renewal (Every 12 000 miles or 12 months)
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Manual transmission oil level check (Every 12 000 miles or 12 months)
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Automatic transmission fluid level check (Every 12 000 miles or 12 months)
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Automatic transmission selector mechanism check (Every 12 000 miles or 12 months)
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Driveshaft check (Every 12 000 miles or 12 months)
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Roadwheel check (Every 12 000 miles or 12 months)
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Hinge and lock check and lubrication (Every 12 000 miles or 12 months)
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Road test (Every 12 000 miles or 12 months)
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Coolant renewal (Every 24 000 miles or 2 Years)
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Air cleaner element renewal (Every 24 000 miles or 2 Years)
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Crankcase emission control filter renewal - CVH engines (Every 24 000 miles or 2 Years)
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Fuel filter renewal - fuel injection engines (Every 24 000 miles or 2 Years)
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Timing belt renewal - CVH engines (Every 36 000 miles or 3 years)
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Brake components check (Every 36 000 miles or 3 years)
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Brake fluid renewal (Every 36 000 miles or 3 years)
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OHV and HCS engines
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Specifications
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General information
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Major operations possible with the engine in the car
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Major operations requiring engine removal
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Cylinder head - removal and refitting
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Sump - removal and refitting
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Rocker gear - dismantling and reassembly
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Crankshaft front oil seal - renewal
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Piston/connecting rod assemblies - removal and refitting
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Engine/transmission mountings - removal and refitting
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Oil pump - removal and refitting
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Engine/transmission - removal and separation
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Engine - complete dismantling
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Examination and renovation
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Cylinder head and pistons - decarbonising
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Engine - reassembly
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Engine/transmission - reconnection and installation
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CVH engines
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Specifications
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General information
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Major operations possible with the engine in the car
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Major operations requiring engine removal
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Timing belt - removal, refitting and adjustment
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Oil seals - renewal
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Camshaft - removal and refitting
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Cylinder head - removal and refitting
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Sump - removal and refitting
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Pistons/connecting rods - removal and refitting
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Engine/transmission mountings - removal and refitting
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Engine/transmission - removal and separation
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Engine - complete dismantling
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Examination and renovation
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Cylinder head and pistons - decarbonising
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Engine/transmission - reconnection and installation
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Engine oil cooler - removal and refitting
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Cooling, heating and ventilation systems
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Specifications
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General description
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Radiator fan - removal and refitting
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Radiator - removal, inspection and refitting
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Thermostat - removal, testing and refitting
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Water pump - removal and refitting
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Radiator fan thermal switch - testing, removal and refitting
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Temperature gauge sender unit - removal and refitting
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Heating and ventilation system - description
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Heater controls - adjustment
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Heater controls - removal and refitting
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Heater - removal and refitting
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Heater matrix - removal and refitting
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Heater motor/fan - removal and refitting
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Carburettor fuel system
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Specifications
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General information and precautions
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Air cleaner assembly - removal and refitting
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Air cleaner air temperature control - description and testing
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Fuel pump - cleaning
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Fuel pump - testing, removal and refitting
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Fuel tank - removal and refitting
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Throttle cable - adjustment, removal and refitting
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Accelerator pedal - removal and refitting
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Choke control cable - removal, refitting and adjustment
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Ford VV carburettor manual choke unit - removal, checking and refitting
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Ford VV carburettor automatic choke components - removal, checking and refitting
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Ford VV carburettor - removal and refitting
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Weber 2V carburettor - adjustment
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Weber 2V carburettor automatic choke unit - adjustment
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Weber 2V carburettor automatic choke unit - removal, checking and refitting
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Weber 2V carburettor - removal and refitting
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Carburettor overhaul - general information
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Bosch K-Jetronic and KE-Jetronic mechanical fuel injection systems
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Specifications
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General information and precautions
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Air cleaner - removal and refitting
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Fuel tank - removal and refitting
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Throttle cable - adjustment, removal and refitting
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Accelerator pedal - removal and refitting
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Fuel pump - removal and refitting
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Fuel accumulator - removal and refitting
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Fuel injectors and injector delivery pipes - removal and refitting
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Cold start valve - removal and refitting
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Auxiliary air device - removal and refitting
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Fuel distributor - removal and refitting
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Throttle housing - removal and refitting
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Fuel pressure regulator - removal and refitting
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Warm-up regulator - removal and refitting
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Electro-magnetic pressure actuator - removal and refitting
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Fuel-injection control module - removal and refitting
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Charge air temperature sensor - removal and refitting
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Thermo-time switch - removal and refitting
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Idle speed compensator - removal and refitting
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Turbocharger - general description
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Waste gate solenoid control valve - removal and refitting
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Intercooler - removal and refitting
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Turbocharger- removal and refitting
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Central (single-point) Fuel Injection (CFI) system
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Specifications
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General information and precautions
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Air cleaner - removal and refitting
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Fuel tank - removal and refitting
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Throttle cable - adjustment, removal and refitting
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Accelerator pedal - removal and refitting
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Fuel system - depressurising
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Fuel pump - removal and refitting
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Central Fuel Injection (CFI) unit - removal and refitting
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Fuel pressure regulator - removal and refitting
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Fuel injector - removal and refitting
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Throttle Position Sensor (TPS) - removal and refitting
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Throttle valve control motor - removal and refitting
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Air Charge Temperature (ACT) sensor - removal and refitting
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Engine Coolant Temperature (ECT) sensor - removal and refitting
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Knock sensor - removal and refitting
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Manifold Absolute Pressure (MAP) sensor - removal and refitting
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Heated Exhaust Gas Oxygen (HEGO) sensor - removal and refitting
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Fuel cut-off (inertia) switch - removal and refitting
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Speed sender unit - removal and refitting
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EEC IV module - removal and refitting
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Electronic Fuel Injection (EFI) system
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Specifications
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General information and precautions
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Air cleaner - removal and refitting
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Fuel tank - removal and refitting
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Throttle cable - adjustment, removal and refitting
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Accelerator pedal - removal and refitting
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Fuel system - depressurising
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Fuel pump - removal and refitting
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Fuel pressure regulator - removal and refitting
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Throttle housing - removal and refitting
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Fuel injectors - removal and refitting
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Throttle Position Sensor (TPS) - removal and refitting
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Idle Speed Control Valve (ISCV) - removal, cleaning and refitting
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Manifold Absolute Pressure (MAP) sensor - removal and refitting
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Air Charge Temperature (ACT) sensor - removal and refitting
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Engine Coolant Temperature (ECT) sensor - removal and refitting
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Speed sender unit - removal and refitting
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Mixture (CO) adjustment potentiometer - removal and refitting
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Fuel cut-off (inertia) switch - removal and refitting
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EEC IV module - removal and refitting
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Manifolds, exhaust and emission control systems
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Specifications
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General information
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Inlet manifold - removal and refitting
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Exhaust manifold - removal and refitting
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Exhaust system - renewal
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Fuel evaporative emission control system components (Central Fuel Injection/CFI engines) - removal and refitting
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Crankcase emission control system components - removal and refitting
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Exhaust emission control system components - removal and refitting
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Starting and charging systems
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Specifications
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General information and precautions
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Electrical fault finding - general information
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Battery - testing and charging
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Battery - removal and refitting
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Alternator - removal and refitting
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Alternator brushes and regulator - renewal
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Starter motor - testing in the car
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Starter motor - removal and refitting
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Starter motor brushes - renewal
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Ignition switch - removal and refitting
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Ignition systems
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Specifications
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General information and precautions
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Ignition system - testing
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Condenser (contact breaker system) - testing, removal and refitting
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Ignition HT coil - testing, removal and refitting
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Distributor - removal and refitting
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Ignition system electronic modules - removal and refitting
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Distributorless Ignition System (DIS) components - removal and refitting
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Braking system
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Specifications
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General description
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Front disc pads - renewal
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Front brake caliper - removal, overhaul and refitting
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Front brake disc - inspection, removal and refitting
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Rear brake shoes - renewal
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Rear wheel cylinder - removal, overhaul and refitting
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Brake drum - inspection and renewal
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Handbrake - adjustment
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Handbrake cables - renewal
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Handbrake lever - removal and refitting
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Hydraulic system - bleeding (conventional braking system)
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Master cylinder - removal, overhaul and refitting
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Pressure regulating valve (Saloon and Estate models) - removal and refitting
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Light laden valve (Van models) - adjustment, removal and refitting
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Hydraulic pipes and hoses - renewal
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Vacuum servo unit and linkage - removal and refitting
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Brake pedal - removal, refitting and adjustment
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Braking system warning lamps and electrical switches - removal and refitting
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Anti-lock Braking System - description
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Modulator drivebelt (antilock braking system) - removal and refitting
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Modulator (anti-lock braking system) - removal and refitting
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Load apportioning valve (anti-lock braking system) - removal and refitting
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Hydraulic system - bleeding (anti-lock braking system)
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Suspension and steering
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Specifications
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General description
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Front hub bearings - renewal
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Front suspension lower arm (forged type) - removal, overhaul and refitting
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Front suspension lower arm (pressed steel type) - removal, overhaul and refitting
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Front anti-roll bar - removal and refitting
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Front tie-bar - removal and refitting
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Front suspension strut - removal, overhaul and refitting
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Rear hub bearings - adjustment
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Rear hub bearings - renewal
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Rear shock absorber (Saloon and Estate models) - removal, testing and refitting
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Rear shock absorbers (Van models) - removal, testing and refitting
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Rear tie-bar (Saloon and Estate models) - removal and refitting
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Rear roadspring (Saloon and Estate models) - removal and refitting
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Rear roadspring (Van models) - removal and refitting
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Rear suspension lower arm (Saloon and Estate models) - removal and refitting
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Rear stub axle carrier Saloon and Estate models) - removal and refitting
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Rear axle tube (Van models) - removal and refitting
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Rear anti-roll bar (Saloon and Estate models) - removal and refitting
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Rear suspension angles - general
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Steering gear bellows - renewal
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Steering tie-rod outer balljoint - renewal
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Steering wheel - removal and refitting
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Steering wheel - alignment
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Steering column lock - removal and refitting
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Steering column - removal, overhaul and refitting
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Steering gear - removal, overhaul and refitting
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Steering angles and wheel alignment
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Bodywork and fittings
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Specifications
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General description
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Maintenance - bodywork and underframe
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Maintenance - upholstery and carpets
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Minor body damage - repair
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Major body damage - repair
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Bumper components - removal and refitting
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Bonnet - removal and refitting
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Bonnet release cable - removal and refitting
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Bonnet lock - removal and refitting
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Radiator grille - removal and refitting
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Door trim panel - removal and refitting
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Doors - removal and refitting
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Door handle and lock components - removal and refitting
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Door window glass and regulator - removal and refitting
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Tailgate - removal and refitting
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Tailgate/boot lid lock and cylinder - removal and refitting
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Boot lid (Cabriolet models) - removal and refitting
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Central door locking system components - removal and refitting
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Exterior mirror - removal and refitting
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Windscreen and fixed window glass - removal and refitting
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Sunroof components - removal, refitting and adjustment
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Folding roof (Cabriolet models) - removal and refitting
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Power-operated folding roof - fluid level checking and bleeding
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Power-operated folding roof components - removal and refitting
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Body exterior fittings - removal and refitting
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Seats - removal and refitting
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Seat belts - removal and refitting
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Interior mirror - removal and refitting
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Rear parcel shelf - removal and refitting
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Centre console - removal and refitting
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Glove compartment - removal and refitting
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Interior trim panels - removal and refitting
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Facia - removal and refitting
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Electrical system
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Specifications
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General information and precautions
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Electrical fault finding - general information
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Fuses, relays and circuit breakers - general information
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Switches - removal and refitting
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Bulbs (exterior lamps) - renewal
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Bulbs (interior lamps) - renewal
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Exterior lamps - removal and refitting
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Headlamps and auxiliary lamps - beam alignment
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Instrument panel - removal and refitting
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Instrument panel components - removal and refitting
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Cigar lighter - removal and refitting
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Speedometer cable - removal and refitting
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Clock - removal and refitting
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Fuel computer components - removal and refitting
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Auxiliary warning system components - removal and refitting
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Horn - removal and refitting
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Windscreen/tailgate wiper blades and arms - removal and refitting
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Windscreen wiper motor and linkage - removal and refitting
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Tailgate wiper motor - removal and refitting
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Wash/wipe system components - removal and refitting
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Radio/cassette player and graphic equaliser - removal and refitting
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Loudspeakers - removal and refitting
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Aerial - removal and refitting
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Heated rear window aerial amplifier - removal and refitting
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Wirind diagrams
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Internal connection details, all models
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Internal connection details, all models continued
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Key to wiring diagrams
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Diagram 1: 1980-86 Starting, charging, and ignition (except fuel injection models)
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Diagram 1a: 1986-on Starting, charging, and ignition (except fuel injection) all models
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Diagram 2: 1980-86 Lighting all models
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Diagram 2a: 1986-on Lighting all models
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Diagram 3: 1980-86 Ancilliary circuits all models
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Diagram 3a: 1986-on Ancilliary circuits all models
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Diagram 4: 1983-on K-Jetronic fuel injection
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Diagram 4a: 1984-86 KE-Jetronic fuel injection
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Diagram 4b: 1986-on KE-Jetronic fuel injection
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Reference
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Dimensions and Weights
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Conversion factors
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Buying Spare Parts
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Vehicle Identification Numbers
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General Repair Procedures
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Ford Escort Owners Manual
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Introduction
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Instrument Cluster
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Entertainment Systems
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AM/FM stereo/cassette
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AM/FM radio with compact disc player
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Climate Controls
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Heater only system (if equipped)
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Manual heating and air conditioning system (if equipped)
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Lights
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Headlamp control
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Bulbs
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Driver Controls
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Multi-function lever
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Speed control (if equipped)
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Locks and Security
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Seating and Safety Restraints
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Seating
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Safety restraints
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Air bag supplemental restraint system (SRS)
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Safety restraints for children
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Driving
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Starting
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Brakes
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Automatic transmission operation (if equipped)
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Vehicle loading
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Trailer towing
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Roadside Emergencies
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Getting roadside assistance
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Fuses and relays
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Changing the tires
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Jump starting your vehicle
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Customer Assistance
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Cleaning
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Maintenance and Specifications
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Service recommendations
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Identifying components in the engine compartment
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Engine oil
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Battery
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Engine coolant
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What you should know about automotive fuels
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Essentials of good fuel economy
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Emission control system
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Transmission fluid
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Air filter maintenance
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Servicing your tires
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Accessories
Ford Sierra
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Ford Sierra Service Manual
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Ford Sierra Service and Repair Manual
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Routine maintenance and servicing
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Maintenance - component location
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Introduction
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Engine oil and filter renewal (Every 6000 miles (10 000 km) or 6 months)
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Front and rear brake pad/shoe check (Every 6000 miles (10 000 km) or 6 months)
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Fluid leak check (Every 6000 miles (10 000 km) or 6 months)
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Engine idle speed check (Every 6000 miles (10 000 km) or 6 months)
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Mixture adjustment check (Every 6000 miles (10 000 km) or 6 months)
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Automatic transmission fluid level check (Every 12 000 miles (20 000 km) or 12 months)
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Manual gearbox oil level check (Every 12 000 miles (20 000 km) or 12 months)
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Spark plug renewal (Every 12 000 miles (20 000 km) or 12 months)
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Auxiliary drivebelt check (Every 12 000 miles (20 000 km) or 12 months)
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Battery terminal check (Every 12 000 miles (20 000 km) or 12 months)
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Engine valve clearance check (Every 12 000 miles (20 000 km) or 12 months)
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Air conditioner refridgerant charge check (Every 12 000 miles (20 000 km) or 12 months)
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Final drive oil level check (Every 12 000 miles (20 000 km) or 12 months)
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Steering and suspension security check (Every 12 000 miles (20 000 km) or 12 months)
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Road test (Every 12 000 miles (20 000 km) or 12 months)
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Crankcase ventilation system check (Every 12 000 miles (20 000 km) or 12 months)
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Air cleaner inlet air temperature control check (Every 24 000 miles (40 000 km) or 2 years)
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Air cleaner element renewal (Every 24 000 miles (40 000 km) or 2 years)
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Ignition system component check (Every 24 000 miles (40 000 km) or 2 years)
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Automatic transmission brake band adjustment (Every 24 000 miles (40 000 km) or 2 years)
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Fuel filter renewal (Every 24 000 miles (40 000 km) or 2 years)
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Brake hydraulic fluid renewal (Every 36 000 miles (60 000 km) or 3 years)
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Engine coolant renewal (Every 36 000 miles (60 000 km) or 3 years)
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SOHC engines
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Compression test
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Method of engine removal
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Engine - removal leaving manual gearbox in vehicle
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Engine - removal leaving automatic transmission in vehicle
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Engine/manual gearbox assembly - removal and separation
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Engine/automatic transmission assembly - removal and separation
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Engine - refitting (automatic transmission in vehicle)
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Engine/manual gearbox assembly - reconnection and refitting
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Engine/automatic transmission assembly - reconnection and refitting
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Engine mountings - renewal
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Engine dismantling, examination, renovation and reassembly - general information
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Timing belt and sprockets - removal and refitting
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Cylinder head - removal and refitting (engine in vehicle)
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Cylinder head - removal and refitting (engine removed)
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Cylinder head - dismantling and reassembly
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Cylinder head - inspection and renovation
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Camshaft and cam followers - removal, inspection and refitting
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Auxiliary shaft - removal, inspection and refitting
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Flywheel/driveplate - removal, inspection and refitting
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Crankshaft front oil seal - renewal
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Sump - removal and refitting
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Oil pump - removal and refitting
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Oil pump - dismantling, inspection and reassembly
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Pistons and connecting rods - removal and refitting
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Pistons and connecting rods - examination and renovation
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Crankshaft and main bearings - removal and refitting
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Crankshaft and bearings - examination and renovation
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Cylinder block and bores - examination and renovation
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Initial start-up after overhaul or major repair
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General information
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Engine - removal leaving manual gearbox in vehicle
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Engine - removal leaving automatic transmission in vehicle
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Engine/manual gearbox assembly - removal and separation
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Engine/automatic transmission assembly - removal and separation
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Engine - refitting (manual gearbox in vehicle)
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Engine - refitting (automatic transmission in vehicle)
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Engine/manual gearbox assembly - reconnection and refitting
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Engine/automatic transmission assembly - reconnection and refitting
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Engine dismantling, examination, renovation and reassembly - general information
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Timing chain and sprockets - removal and refitting
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Cylinder head - removal and refitting (engine in vehicle)
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Cylinder head - removal and refitting (engine removed)
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Camshafts and cam followers - removal, inspection and refitting
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Crankshaft front oil seal - renewal
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Crankshaft rear oil seal - renewal
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Sump - removal and refitting
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Oil pump - removal and refitting
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Oil pump - dismantling, inspection and reassembly
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Pistons and connecting rods - removal and refitting
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Crankshaft and main bearings - removal and refitting
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General information
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Engine - removal leaving manual gearbox in vehicle
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Engine - removal leaving automatic transmission in vehicle
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Engine/manual gearbox assembly - removal and separation
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Engine/automatic transmission assembly - removal and separation
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Engine - refitting (automatic transmission in vehicle)
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Engine/manual gearbox assembly - reconnection and refitting
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Engine/automatic transmission assembly - reconnection and refitting
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Engine mountings - renewal
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Engine dismantling, examination, renovation and reassembly - general information
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Timing belt and sprockets - removal and refitting
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Cylinder head - removal and refitting (engine in vehicle)
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Cylinder head - removal and refitting (engine removed)
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Cylinder head - dismantling and reassembly
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Camshaft and cam followers - removal, inspection and refitting
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Flywheel/driveplate - removal, inspection and refitting
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Crankshaft front oil seal - renewal
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Crankshaft rear oil seal - renewal
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Sump - removal and refitting
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Oil pump - removal and refitting
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Oil pump - dismantling, inspection and reassembly
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Pistons and connecting rods - removal and refitting
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Pistons and connecting rods - examination and renovation
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Crankshaft and main bearings - removal and refitting
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Crankshaft and bearings - examination and renovation
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Cooling, heating and air conditioning systems
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Radiator - removal and refitting
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Thermostat - removal and refitting
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Coolant pump - removal and refitting
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Coolant pump/alternator drivebelt tensioner (DOHC models with power steering) - removal and refitting
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Thermo-viscous cooling fan (SOHC models) - removal and refitting
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Electric cooling fan - removal and refitting
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Expansion tank and coolant level sensor - removal and refitting
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Temperature gauge sender removal and refitting
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Heater controls - removal and refitting
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Heater unit - removal and refitting
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Heater unit - overhaul
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Heater motor - removal and refitting
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Air conditioning system - component renewal
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Fuel and exhaust systems - carburettor
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Air cleaner - removal and refitting
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Fuel pressure regulator (models up to 1985) - removal and refitting
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Fuel vapour separator (models from 1985) - removal and refitting
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Fuel pump - testing
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Fuel pump - removal and refitting
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Fuel tank - removal and refitting
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Fuel level sender unit - removal and refitting
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Throttle cable - removal, refitting and adjustment
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Carburettors (all types) - dismantling and reassembly
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Carburettor (Ford VV type) - removal and refitting
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Carburettor (Weber 2V type) - fast idle speed adjustment
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Carburettor (Pierburg 2V type) - removal and refitting
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Carburettor (Pierburg 2V type) - fast idle speed adjustment
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Carburettor (Weber 2V TLD) - removal and refitting
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Inlet manifold - removal and refitting
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Exhaust manifold - removal and refitting
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Exhaust system - inspection, removal and refitting
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Fuel and exhaust systems - fuel injection
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Air cleaner - removal and refitting
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Fuel system (1.6 and 1.8 litre (R6A type) CVH) - depressurisation
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Fuel pressure regulator - removal and refitting
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Fuel pump - testing
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Fuel pump (2.0 litre SOHC) - removal and refitting
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Idle speed control valve - removal and refitting
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Airflow meter - removal and refitting
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Fuel injector (1.6 and 1.8 litre (R6A type) CVH) - removal and refitting
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Fuel injectors - removal and refitting
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CFI unit (1.6 and 1.8 litre (R6A type) CVH) - removal and refitting
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Throttle position sensor - removal and refitting
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Throttle valve control motor (1.6 and 1.8 litre (R6A type) CVH) - removal and refitting
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Throttle body - removal and refitting
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Inlet manifold - removal and refitting
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Carbon canister-purge solenoid (models with catalytic converter) - removal and refitting
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Exhaust gas oxygen (HEGO) sensor (2.0 litre DOHC/1.6 & 1.8 litre (R6A type) CVH) - removal and refitting
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Exhaust manifold - removal and refitting
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Engine electrical systems
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Battery - testing and charging
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Alternator - removal and refitting
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Alternator - testing
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Alternator brushes - removal, inspection and refitting
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Starter motor - removal and refitting
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Starter motor - testing in the vehicle
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Starter motor - brush renewal
L
Spark plugs and HT leads - removal, inspection and refitting
L
Coil - testing, removal and refitting
L
Distributor cap and rotor arm (OHC models) - removal and refitting
L
Distributor components (CVH models) - removal and refitting
L
Distributor (OHC models) - removal and refitting
L
Ignition timing (OHC models) - adjustment
L
Ignition timing - adjustment for use with unleaded petrol
L
Electronic modules - removal and refitting
L
ESC II system components - removal and refitting
L
ESC Hybrid system components - removal and refitting
L
EEC IV system components - removal and refitting
L
Spark control system components (carburettor models) - removal and refitting
L
Braking system
L
Brake hydraulic system (conventional braking system) - bleeding
L
Brake hydraulic system (ABS) - bleeding
L
Disc pads - inspection and renewal
L
Rear drum brake shoes - inspection and renewal
L
Front disc caliper - removal, overhaul and refitting
L
Rear disc caliper - removal, overhaul and refitting
L
Brake disc - examination, removal and refitting
L
Rear wheel cylinder (drum brakes) - removal, overhaul and refitting
L
Rear brake backplate (drum brakes) - removal and refitting
L
Rear disc splash shield - removal and refitting
L
Master cylinder (conventional braking system) - removal, overhaul and refitting
L
Vacuum servo (conventional braking system) - removal and refitting
L
Fluid reservoir (ABS) - removal and refitting
L
Hydraulic unit (ABS) - removal and refitting
L
Hydraulic unit accumulator (ABS) - removal and refitting
L
Hydraulic unit pump and motor (ABS) - removal and refitting
L
Hydraulic unit pressure switch (ABS) - removal and refitting
L
Valve block (ABS) - removal and refitting
L
Wheel sensor (ABS) - removal and refitting
L
Deceleratio sensitive valve (all models with conventional braking system) - removal and refitting
L
Load apportioning valve P100 models) - removal and refitting
L
Load apportioning valve (P100 models) - adjustment
L
Brake fluid pipes and hoses - removal and refitting
L
Handbrake cable - removal and refitting
L
Handbrake cable - adjustment
L
Handbrake lever - removal and refitting
L
Suspension and steering
L
Front suspension crossmember - removal and refitting
L
Front suspension lower arm - removal, overhaul and refitting
L
Front suspension strut - removal, overhaul and refitting
L
Front hub carrier - removal and refitting
L
Front wheel bearings - renewal
L
Front anti-roll bar - removal and refitting
L
Front suspension lower arm inner pivot bush - renewal
L
Rear suspension and final drive unit assembly (Saloon, Hatchback and Estate models) - removal and refitting
L
Rear suspension lower arm (Saloon, Hatchback and Estate models) - removal and refitting
L
Rear shock absorber - removal and refitting
L
Rear coil spring (Saloon, Hatchback and Estate models) - removal and refitting
L
Rear wheel bearings - renewal
L
Rear suspension front mounting (Saloon, Hatchback and Estate models) - renewal
L
Rear suspension/final drive unit rear mounting (Saloon, Hatchback and Estate models) - renewal
L
Rear anti-roll bar (Saloon, Hatchback and Estate models) - removal and refitting
L
Rear suspension and axle assembly (P100 models) - removal and refitting
L
Rear suspension leaf spring (P100 models) - removal and refitting
L
Steering wheel - removal and refitting
L
Steering wheel - centralising
L
Steering column - removal and refitting
L
Steering column adjuster - dismantling and reassembly
L
Steering intermediate shaft and flexible coupling - removal and refitting
L
Manual steering gear - removal and refitting
L
Power steering gear - removal and refitting
L
Power steering pump - removal and refitting
L
Tie-rod end - removal and refitting
L
Front wheel alignment - checking and adjusting
L
Bodywork and fittings
L
Maintenance - bodywork, underside and fittings
L
Maintenance - upholstery and carpets
L
Minor body damage - repair
L
Bonnet - removal and refitting
L
Bonnet lock release cable - removal and refitting
L
Boot lid (Saloon models) - removal and refitting
L
Boot lid lock (Saloon models) - removal and refitting
L
Tailgate (Hatchback and Estate models) - removal and refitting
L
Tailgate lock (Hatchback and Estate models) - removal and refitting
L
Tailgate/boot lid/fuel filler flap release cable - removal and refitting
L
Door - removal and refitting
L
Door inner trim panel - removal and refitting
L
Door interior handle - removal and refitting
L
Door lock - removal and refitting
L
Cargo area (P100 models) - removal and refitting
L
Tailboard (P100 models) - removal and refitting
L
Windscreen, rear window and fixed rear quarter windows - removal and refitting
L
Opening rear quarter window - removal and refitting
L
Door window - removal and refitting
L
Door window regulator - removal and refitting
L
Door mirror - removal and refitting
L
Bumper - removal and refitting
L
Radiator grille panel - removal and refitting
L
Fuel filler flap - removal and refitting
L
Inner gutter weatherstrip (Saloon, Hatchback and Estate models) - removal and refitting
L
Sunroof - removal, refitting and adjustment
L
Interior pillar trim panels - removal and refitting
L
Cab interior trim panels (P100 models) - removal and refitting
L
Facia panels - removal and refitting
L
Centre console - removal and refitting
L
Headlining - removal and refitting
L
Seats - removal and refitting
L
Rear seat catch - removal and refitting
L
Front seat air cushion assembly - removal and refitting
L
Seat belts - removal and refitting
L
Body electrical system
L
Electrical fault-finding - general information
L
Fuses and relays - location and renewal
L
Ignition switch and lock barrel - removal and refitting
L
Facia panel switches - removal and refitting
L
Horn switch assembly - removal and refitting
L
Instrument panel - removal and refitting
L
Instrument panel components - removal and refitting
L
Trip computer components - removal and refitting
L
Auxiliary warning system components - location, testing, removal and refitting
L
Interior lamp bulbs - renewal
L
Underbonnet lamp - removal, refitting and bulb renewal
L
Speedometer cable - removal and refitting
L
Washer nozzles - removal and refitting
L
Headlamp wiper motor - removal and refitting
L
Headlamp unit - removal and refitting
L
Headlamps - alignment
L
Rear lamp unit - removal and refitting
L
Front direction indicator lamp unit - removal and refitting
L
Front direction indicator side repeater lamp - removal and refitting
L
Front foglamps - removal and refitting
L
Exterior lamp bulbs - renewal
L
Electric window components - removal and refitting
L
Central door locking components - operation, removal and refitting
L
Anti-theft alarm - location, removal and refitting
L
Radio aerial (exteriormounted) - removal and refitting
L
Integral heated rear window/radio aerial amplifier - removal and refitting
L
Loudspeakers - removal and refitting
L
Radio/cassette player - removal and refitting
L
Wiring diagrams
L
Reference
Total pages: 687
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