Crankshaft front oil seal - renewal

1 Disconnect the battery negative lead.

2 Slacken the alternator mounting and adjuster bolts and after pushing the alternator in towards the engine, slip off the drivebelt.

3 Unscrew and remove the crankshaft pulley bolt. To prevent the crankshaft turning while the bolt is being released, jam the teeth of the starter ring gear on the flywheel after removing the clutch cover plate or starter motor (Chapter 5, Part A) for access.

4 Remove the crankshaft pulley. This should come out using the hands but if it is tight, prise it carefully with two levers placed at opposite sides under the pulley flange.

5 Using a suitable claw tool, prise out the defective seal and wipe out the seat.

6 Install the new seal using a suitable distance piece, the pulley and its bolt to draw it into position. If it is tapped into position, the seal may be distorted or the timing cover fractured.

7 When the seal is fully seated, remove the pulley and bolt, apply grease to the seal rubbing surface of the pulley, install it and tighten the securing bolt to the specified torque.

8 Refit the clutch cover or starter motor.

9 Fit and tension the drivebelt as described in Chapter 1, and reconnect the battery.

    See also:

    Flywheel/driveplate - removal, inspection and refitting
    Note: New flywheel securing bolts must be used on refitting. 1.8 litre (R2A type) 1 Refer to Section 26, Chapter 2, Part A but also note the following points. 2 The flywheel/driveplate securing b ...

    Timing chain and sprockets - removal and refitting
    Note: Refer to the warning at the beginning of Section 5 before proceeding. A suitable puller will be required to remove the crankshaft pulley. A new crankshaft pulley bolt, a new timing chain ten ...

    Accelerator pedal - removal and refitting
    The procedure is the same as described in Part A of this Chapter for carburettor models. ...