Rocker gear - dismantling and reassembly
Dismantling 1 With the rocker assembly removed as described in Section 4, extract the split pin from one end of the rocker shaft (see illustration).
6.1 Rocker shaft assembly components
2 Take off the spring and plain washers from the end of the shaft.
3 Slide off the rocker arms, support pedestals and coil springs, keeping them in their originally fitted order. Clean out the oil holes in the shaft.
Reassembly
4 Apply engine oil to the rocker shaft before
reassembling and make sure that the flat on
the end of the shaft is to the same side as the
rocker arm adjuster screws. This is essential
for proper lubrication of the components.
See also:
Engine/automatic transmission assembly - removal and separation
Note: A suitable hoist and lifting tackle will be
required for this operation. Any suspected
faults in the automatic transmission should be
referred to a Ford dealer or automatic
transmission spec ...
Crankshaft and main bearings - removal and refitting
Note: A new crankshaft rear oil seal and a new
rear oil seal housing gasket should be used on
refitting.
Removal
1 With the engine removed from the vehicle,
remove the timing chain and crankshaft ...
Fuel injector (1.6 and 1.8 litre (R6A type) CVH) - removal and refitting
Caution: Refer to the
precautions in Section 1 before
proceeding.
1.6 litre
Note: New fuel injector seals must be used on
refitting.
1 Disconnect the battery negative lead.
2 Remove the air cle ...
