Cooling, heating and ventilation systems

The cooling system is of the pressurised pump-assisted thermo-syphon type. The system consists of the radiator, water pump, thermostat, electric cooling fan, expansion tank and associated hoses.

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Pistons and connecting rods - removal and refitting
Note: New connecting rod bolts and a new oil pick-up pipe gasket must be used on refitting. Removal 1 Remove the sump and the cylinder head. 2 Unscrew the two securing bolts, and remove the oil p ...

Electronic modules - removal and refitting
Note: Refer to Section 1 for precautions to be observed when working with electronic modules. 1 Disconnect the battery negative lead. All ESC modules except ESC (early “Economy” models) 2 All mo ...

Crankshaft front oil seal - renewal
Note: A new gasket will be required for refitting if the old seal housing is removed during this procedure. 1 Remove the timing belt and the crankshaft sprocket. 2 If an oil seal removal tool is ...