Fuel filler flap - removal and refitting

Removal
1 Open the filler flap and the tailgate or boot lid, as applicable.

2 Remove the fuel filler cap and then remove the screw securing the filler housing to the fuel tank neck (see illustration).

37.2 Fuel filler housing securing screw (arrowed)
37.2 Fuel filler housing securing screw (arrowed)

3 Working inside the luggage compartment, depress the filler housing retaining tangs, and push the assembly out through the body panel. Recover the gasket.

4 Immerse the housing assembly in a container of hot water for approximately ten minutes, then prise the hinge cover from the housing, and using a screwdriver, prise the filler flap hinge legs out of the sockets in the housing.

Refitting
5 Commence refitting by warming the filler flap and housing, as during removal, then push the flap hinge legs into the housing.

6 Further refitting is a reversal of removal, ensuring that the housing gasket and retaining tangs are correctly located.

    See also:

    Crankshaft front oil seal - renewal
    1.8 litre (R2A type) 1 Remove the timing belt and the crankshaft sprocket and thrustwasher. 2 Withdraw the oil seal using an oil seal removal tool or by drilling the oil seal outer face and using ...

    Distributorless Ignition System (DIS) components - removal and refitting
    Electronic modules 1 Refer to Section 6. DIS coil 2 Refer to Section 4. Engine speed sensor Removal 3 Disconnect the battery negative lead. 4 Disconnect the sensor wiring plug (see illustratio ...

    Power steering pump - removal and refitting
    Note: New power steering fluid hose O-rings will be required when refitting. All engines except 1.8 litre (R6A) CVH and 2.0 litre DOHC 1 Place a suitable container under the power steering pump, ...