Pistons and connecting rods - removal and refitting
Note: New connecting rod bolts and a new oil pick-up pipe gasket must be used on refitting.
Removal
1 Remove the sump and the cylinder head.
2 Unscrew the two securing bolts, and remove the oil pick-up pipe (see illustration).
29.2 Removing the oil pick-up pipe
Recover the gasket.
3 Unscrew the four securing nuts, and withdraw the oil baffle from the studs on the main bearing caps (see illustration).
29.3 Withdrawing the oil baffle
4 Proceed as described in Chapter 2, Part A, Section 32, paragraphs 2 to 5.
Refitting
5 Proceed as described in Chapter 2, Part A,
Section 32, paragraphs 6 to 13, noting the
following points:
6 Take note of the orientation of the bearing
shells during dismantling, and ensure that
they are fitted correctly during reassembly.
7 When fitting the pistons, ensure that the arrow on the piston crown and the letter “F” on the face of the connecting rod are pointing towards the front of the engine.
8 Use new connecting rod bolts on reassembly, and before fitting, oil the threads and the contact faces of the bolts. Tighten the bolts in the three stages given in the Specifications at the beginning of this Chapter.
9 Refit the oil baffle, and tighten the securing nuts.
10 Clean the mating faces of the cylinder block and the oil pick-up pipe, and refit the pick-up pipe using a new gasket.
11 Refit the cylinder head and the sump.
See also:
Exhaust system - inspection, removal and refitting
Inspection
1 The exhaust system should be examined for
leaks, damage, and security at regular
intervals. To do this, apply the handbrake, then
start the engine and allow it to idle. Lie down on
e ...
Power steering pump - removal and refitting
Note: New power steering fluid hose O-rings
will be required when refitting.
All engines except 1.8 litre (R6A)
CVH and 2.0 litre DOHC
1 Place a suitable container under the power
steering pump, ...
Air cleaner assembly - removal and refitting
Removal
1 Disconnect the battery negative terminal.
2 Disconnect the crankcase ventilation hoses
which are accessible from above, from the air
cleaner body (see illustration).
2.2 Disconnecting ...
