Auxiliary drivebelt check (Every 12 000 miles (20 000 km) or 12 months)
1 Refer to the Specifications at the beginning
of this Chapter and check the tension of each
drivebelt at the point stated. Check the full
length of each drivebelt for cracks and
deterioration. It will be necessary to turn the
engine in order to check that portion of the
drivebelt in contact with the pulleys. Renew or
tension each belt as necessary as follows,
according to model type:
SOHC models
2 Note that two drivebelts are fitted to models
equipped with power steering and both
should be renewed if either one is
unserviceable. Where fitted, the air
conditioning compressor is driven by a
separate belt.
3 Disconnect the battery negative lead.
4 Where applicable, remove the air conditioning compressor drivebelt.
5 Loosen the alternator mounting and adjustment nuts and bolts, and pivot the alternator towards the cylinder block.
6 Slip the drivebelt(s) from the alternator, water pump, crankshaft and (where applicable) the power steering pump pulleys.
7 Fit the new drivebelt(s) over the pulleys, then lever the alternator away from the cylinder block until the specified belt tension is achieved. Lever the alternator using a wooden or plastic lever at the pulley end to prevent damage and straining the brackets. It is helpful to partially tighten the adjustment link bolt before tensioning the drivebelt(s).
8 Tighten the alternator mounting and adjustment nuts and bolts in the order shown (see illustration).
21.8 Alternator mounting tightening sequence - SOHC engines
9 Where applicable, refit and tension the air conditioning compressor drivebelt.
10 Reconnect the battery negative lead.
11 Drivebelt tension should be rechecked and if necessary adjusted after the engine has been run for a minimum of ten minutes.
DOHC models
12 Three different types of drivebelt
arrangement are used, depending on model
(see illustrations). On models without power
steering, the drivebelt is tensioned by moving
the alternator. On models with power steering,
the power steering pump is also driven by the
coolant pump/alternator drivebelt and an
automatic belt tensioner is fitted (see
illustration).
21.12a Coolant pump/alternator drivebelt arrangement - 2.0 litre DOHC engine
without power steering
1 Alternator
2 Coolant pump
3 Crankshaft pulley
21.12b Coolant pump/alternator drivebelt arrangement - 2.0 litre DOHC engine
with power steering
1 Alternator
2 Automatic belt tension
3 Coolant pump
4 Crankshaft pulley
5 Power steering pump
21.12c Coolant pump/alternator drivebelt arrangement - 2.0 litre DOHC engine
with power steering and air conditioning
1 Alternator
2 Automatic belt tensioner
3 Coolant pump
4 Air conditioning compressor
5 Crankshaft pulley
6 Power steering pump
21.12d Alternator/coolant pump drivebelt tensioner indicator position - 2.0
litre DOHC engine
Inset shows tensioner at maximum adjustment
On models with air conditioning, the drivebelt drives the alternator, coolant pump, power steering pump and air conditioning compressor, and an automatic belt tensioner is fitted.
13 On models without power steering, loosen the alternator mounting and adjustment bolts, and pivot the alternator towards the cylinder block. Slip the drivebelt from the pulleys.
14 On models with power steering, the automatic tensioner can be released using a 17 mm socket and a wrench on the boss in the centre of the pulley. Lever the tensioner assembly clockwise, slide the belt from the pulleys, then slowly release the tensioner.
15 To fit a new belt on models without power steering, slide the belt over the pulleys, then lever the alternator away from the cylinder block until the correct belt tension is achieved. Lever the alternator using a plastic or wooden lever at the pulley end to prevent damage. It is helpful to partially tighten the adjustment link bolt before tensioning the drivebelt. When the correct tension is achieved, tighten all the bolts.
16 To fit a new belt on models with power steering, lever the tensioner clockwise as during removal, then slide the belt over the pulleys, and slowly release the tensioner.
See also:
Engine - reassembly
Note: Ensure that all necessary new oil seals
and gaskets have been obtained before
starting the reassembly procedure.
OHV engines
1 With everything clean, commence
reassembly by oiling the bores ...
Brake hydraulic fluid renewal (Every 36 000 miles (60 000 km) or 3 years)
1 An assistant and bleeding equipment will
be needed. A considerable quantity of
hydraulic fluid will be required - probably
about 2 litres (nearly half a gallon).
2 Slacken the front wheel nuts. ...
Engine - refitting (automatic transmission in vehicle)
1 Reverse the procedure in paragraphs 1 to
10 of Section 6, noting the following points.
2 Check that the engine adapter plate is
correctly positioned on its locating dowels. If
necessary, a cable ...