Hydraulic unit pressure switch (ABS) - removal and refitting

Note: To remove the pressure switch from the hydraulic unit in situ, Ford tool No 12-008 or a locally made equivalent will be required. The switch may be removed without special tools after removing the hydraulic unit complete or the pump above. A new O-ring must be used when refitting the switch.

Caution: Refer to the
precautions in Section 1.

Removal
1 Disconnect the battery negative lead.

2 Depressurise the hydraulic system by pumping the brake pedal at least 20 times, or until it becomes hard.

3 Disconnect the multi-plug from the switch, then unscrew and remove the switch.

Refitting
4 Refit the switch using a new O-ring.

Position the plastic sleeve so that the drain hole faces the pump motor, then tighten the switch (see illustration).

19.4 Refit the pressure switch with the drain hole (arrowed) in the plastic
19.4 Refit the pressure switch with the drain hole (arrowed) in the plastic sleeve facing the pump motor - ABS

5 Reconnect the multi-plug and the battery.

6 On completion, bleed the complete hydraulic system and check for leaks around all disturbed components.

    See also:

    Door inner trim panel - removal and refitting
    Front door Models up to 1987 1 On models with manually-operated windows, prise the cover from the window regulator handle, note the position of the handle with the window fully shut, then remove ...

    Fuel filter renewal (Every 24 000 miles (40 000 km) or 2 years)
    Caution: Refer to the precautions in Chapter 4, Part B, Section 1 before proceeding. 2.0 litre SOHC fuel injection models 1 The fuel filter is located on the left-hand side of the engine compart ...

    Heated Exhaust Gas Oxygen (HEGO) sensor - removal and refitting
    Note: A new sealing ring will be required on refitting. Removal 1 Apply the handbrake, then jack up the front of the vehicle and support it on axle stands (see “Jacking and Vehicle Support”). 2 ...