Oil pump - removal and refitting

Note: A new gasket must be used on refitting.

Removal
1 The oil pump is externally mounted on the rear facing side of the crankcase.

2 Using a strap wrench or similar, unscrew and remove the oil filter cartridge and discard it.

3 Unscrew the three mounting bolts and withdraw the oil pump from the engine (see illustration).

10.3 Removing the oil pump
10.3 Removing the oil pump

4 Clean away the old gasket.

Refitting
5 If a new pump is being fitted. it should be primed with engine oil before installation. Do this by turning its shaft while filling it with clean engine oil.

6 Locate a new gasket on the pump mounting flange, insert the pump shaft and bolt the pump into position.

7 Grease the rubber sealing ring of a new filter and screw it into position on the pump, using hand pressure only, not the removal tool.

8 Top-up the engine oil to replenish any lost during the operations.

    See also:

    Door window - removal and refitting
    Front door 1 Remove the door inner trim panel. 2 Where necessary for access, peel back the waterproof plastic sheet from the door. 3 Remove the door mirror. 4 Remove the window channel extension ...

    Valve clearance adjustment - OHV and HCS engines (Every 12 000 miles or 12 months)
    OHV engines 1 This operation should be carried out with the engine cold and the air cleaner and rocker cover removed. 2 Using a ring spanner or socket on the crankshaft pulley bolt, turn the cran ...

    Throttle cable - adjustment, removal and refitting
    Adjustment The procedure is the same as described in Part A of this Chapter for carburettor engines, except that the cable adjuster is situated in a bracket alongside the throttle housing. Remova ...