Brake fluid pipes and hoses - removal and refitting

Caution: Refer to the precautions in Section 1.

Removal
1 To remove a flexible hose, always free it from any mounting bracket(s) first by prising out the U-shaped retaining clip, and then using two close-fitting spanners to disconnect the hose-to-rigid pipe union (see illustration).

26.1 Flexible hose-to-rigid pipe union. U-shaped retaining clip arrowed
26.1 Flexible hose-to-rigid pipe union. U-shaped retaining clip arrowed

2 Once disconnected from the rigid pipe, the flexible hose may be unscrewed from the caliper or wheel cylinder union, as applicable.

Refitting
3 When reconnecting pipe or hose fittings, note that the seal is made at the swaged end of the pipe, so do not continue to tighten a union if it is tight, yet still stands proud of the surface into which it is screwed.

4 A flexible hose must never be installed twisted, but a slight “set” is permissible to give it clearance from adjacent components.

This can be achieved by turning the hose slightly before fitting the U-shaped retaining clip to the mounting bracket.

5 Rigid pipelines can be made to pattern by motor factors supplying brake components.

    See also:

    Examination and renovation
    1 Clean all components using paraffin and a stiff brush, except the crankshaft, which should be wiped clean and the oil passages cleaned out with a length of wire. 2 Never assume that a component ...

    Exhaust emission control system components - removal and refitting
    Carburettor engines Spark delay/sustain valve Removal 1 Disconnect the vacuum lines at the valve and remove the valve from the engine. Refitting 2 When refitting a spark delay valve it must be ...

    Fuses and relays - location and renewal
    Location 1 The main fuses and relays are located in a box in the engine compartment on the righthand side of the bulkhead. The circuits protected are identified by symbols on the underside of the ...