Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

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The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Engine/manual gearbox assembly - removal and separation
    Note: A suitable hoist and lifting tackle will be required for this operation. 1.8 litre (R2A type) Removal 1 Proceed as described in Section 8, paragraphs 1 to 15 inclusive. 2 Working inside th ...

    Trip computer components - removal and refitting
    1 Disconnect the battery negative lead Computer module 2 Remove the single screw from the top edge of the facia panel in which the module is housed, then withdraw the facia panel. 3 Remove the fo ...

    Fluid leak check (Every 6000 miles or 6 months)
    1 Visually inspect the engine joint faces, gaskets and seals for any signs of water or oil leaks. Pay particular attention to the areas around the rocker cover, cylinder head, oil filter and sump ...