Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Engine/transmission - reconnection and installation
    1 This is a direct reversal of removal and separation from the transmission. Take care not to damage the radiator or front wings during installation. Reconnection 2 Make sure that the engine adap ...

    Starter motor - removal and refitting
    Removal 1 Apply the handbrake, jack up the front of the vehicle and support on axle stands (see “Jacking and Vehicle Support”). 2 Disconnect the battery negative lead. 3 Working underneath the ve ...

    Front brake disc - inspection, removal and refitting
    Note: Before starting work, refer to the warning at the beginning of Section 2 concerning the dangers of asbestos dust. Inspection 1 Fully apply the handbrake then loosen the front roadwheel bolt ...