Intercooler - removal and refitting
1985 models
Removal
1 Disconnect the battery negative lead.
2 Remove the air cleaner as described in Section 2.
3 Remove the intercooler upper and lower air hoses (see illustration).
22.3 Intercooler upper air hose attachment (arrowed)
4 Undo the upper retaining bolt, tilt the intercooler towards the engine at the top and lift up to disengage the lower retaining pins.
Remove the unit from the engine compartment.
Refitting
5 Refitting is a reversal of removal.
1986 models onwards
Removal
6 Proceed as described in paragraphs 1 to 3.
7 Undo the two radiator and intercooler lower retaining bolts (see illustration).
22.7 Intercooler mountings and attachments - 1986 models onwards
A Retaining bolts B Upper air hose
8 Move the radiator and intercooler assembly towards the engine and undo the four bolts securing the intercooler to the radiator.
9 Undo the retaining bolt and move the horn nearest to the intercooler to one side.
10 Withdraw the intercooler from the engine compartment.
Refitting
11 Refitting is a reversal of removal.
See also:
Exhaust manifold nut check - RS Turbo models (Every 6000 miles
or 6 months)
Check the tightness of the exhaust
manifold securing nuts using a torque wrench. ...
Horn - removal and refitting
Removal
1 The horn(s) are located in the left-hand front
corner of the engine compartment. Before
removing, disconnect the battery.
2 Disconnect the lead from the horn.
3 Unscrew the single bolt ...
Heater controls - adjustment
1 On heaters with lever control, set both
control levers approximately 2.0 mm up from
their lowest setting. On heaters with rotary
controls set the controls just off the COLD
and CLOSED positions. ...
