Exhaust manifold - removal and refitting
Note: A new gasket will be required on refitting.
Removal
1 Disconnect the battery negative lead.
2 On carburettor and CFI engine models remove the air cleaner as described in the appropriate Part of this Chapter.
3 Remove the turbocharger on RS Turbo models as described in Part B of this Chapter.
4 On EFI engines, unbolt the air inlet pipe and move it to one side.
5 Where applicable, unbolt the hot air shroud for access to the manifold securing nuts.
6 Support the exhaust system on a jack or blocks, then disconnect the downpipe at the manifold. On models with CFI engines, take care not to strain the HEGO sensor wiring (see Part C of this Chapter).
7 Undo the nuts securing the manifold to the cylinder head and remove it from the engine.
Recover the manifold gasket.
Refitting
8 Refitting is the reverse sequence to removal,
but refit the turbocharger on RS Turbo models
as described in Part B of this Chapter.
See also:
Speed sender unit - removal and refitting
The sender unit is similar to that used with
the fuel computer described in Chapter 12. ...
Sunroof - removal, refitting and adjustment
Glass panel - removal and
refitting
1 Open the sunblind and remove the three
screws and clips shown (see illustration)
then slide the lower frame rearwards into the
roof.
39.1 Sunroof lower fr ...
Exhaust system check (Every 12 000 miles or 12 months)
With the vehicle raised on a hoist or
supported on axle stands (see “Jacking and
Vehicle Support”), check the exhaust system
for signs of leaks, corrosion or damage and
check the rubber mountings ...
