Exhaust manifold - removal and refitting

Note: A new gasket will be required on refitting.

Removal
1 Disconnect the battery negative lead.

2 On carburettor and CFI engine models remove the air cleaner as described in the appropriate Part of this Chapter.

3 Remove the turbocharger on RS Turbo models as described in Part B of this Chapter.

4 On EFI engines, unbolt the air inlet pipe and move it to one side.

5 Where applicable, unbolt the hot air shroud for access to the manifold securing nuts.

6 Support the exhaust system on a jack or blocks, then disconnect the downpipe at the manifold. On models with CFI engines, take care not to strain the HEGO sensor wiring (see Part C of this Chapter).

7 Undo the nuts securing the manifold to the cylinder head and remove it from the engine.

Recover the manifold gasket.

Refitting
8 Refitting is the reverse sequence to removal, but refit the turbocharger on RS Turbo models as described in Part B of this Chapter.

    See also:

    Safety restraints
    Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips. To reduce the risk of injury, make sure children sit where they can ...

    Interior lamp bulbs - renewal
    1 Disconnect the battery negative lead. Courtesy lamp 2 Remove the courtesy lamp. 3 Unclip the bulb from the lamp. On models fitted with an overhead console and map reading lamps, the courtesy la ...

    Engine/transmission mountings - removal and refitting
    Refer to Part A, Section 11. ...