Auxiliary air device - removal and refitting

K-Jetronic system Removal
1 Disconnect the battery earth lead.

2 Disconnect the wiring multi-plug and the two air hoses from the device which is located beneath the cold start valve (see illustration).

10.2 K-Jetronic system auxiliary air device connections
10.2 K-Jetronic system auxiliary air device connections

A Throttle housing hose B Cold start valve hose
C Wiring multi-plug

3 Undo the two Torx type retaining bolts using a Torx key or socket bit and lift the unit away (see illustration).

10.3 K-Jetronic system auxiliary air device retaining bolt locations
10.3 K-Jetronic system auxiliary air device retaining bolt locations

Refitting 4 Refitting is a reversal of removal.

KE-Jetronic system
Removal
5 Apply the handbrake, jack up the front of the car and support it on axle stands (see “Jacking and Vehicle Support”).

6 Disconnect the battery negative lead.

7 Disconnect the auxiliary air device wiring multi-plug and the two air hoses.

8 Undo the two Torx type retaining bolts using a Torx key or socket bit and remove the unit from under the inlet manifold (see illustration).

10.8 KE-Jetronic system auxiliary air device retaining bolts
10.8 KE-Jetronic system auxiliary air device retaining bolts

Refitting 9 Refitting is a reversal of removal.

    See also:

    Front brake caliper - removal, overhaul and refitting
    Warning: Hydraulic fluid is poisonous; wash off immediately and thoroughly in the case of skin contact, and seek immediate medical advice if any fluid is swallowed or gets into the eyes. Certain ...

    Fuel injectors - removal and refitting
    Caution: Refer to the precautions in Section 1 before proceeding. Note: A tachometer and an exhaust gas analyser will be required to check the idle mixture on completion. New seals and retaining ...

    Fuel pump - removal and refitting
    Removal 1 The fuel pump is integral with the fuel level sender unit in the fuel tank (see illustration). 7.1 Integral fuel level sender unit/fuel pump - 1.4 CFI engine A Fuel pump B Sender unit ...