Major operations possible with the engine in the car
The following work can be carried out without having to remove the engine: a) Timing belt - renewal.
b) Camshaft oil seal - renewal.
c) Camshaft - removal and refitting.
d) Cylinder head - removal and refitting.
e) Crankshaft front oil seal - renewal.
f) Sump - removal and refitting.
g) Piston/connecting rod - removal and refitting.
h) Engine/transmission mountings - removal and refitting.
See also:
Engine - reassembly
Note: Ensure that all necessary new oil seals
and gaskets have been obtained before
starting the reassembly procedure.
OHV engines
1 With everything clean, commence
reassembly by oiling the bores ...
Expansion tank and coolant level sensor - removal and refitting
Removal
1 With the engine cold, slowly unscrew the
expansion tank cap to release any remaining
pressure from the cooling system. Remove
the cap.
2 Place a suitable container beneath the
expansio ...
Pistons and connecting rods - removal and refitting
Note: New connecting rod bolts and a new oil
pick-up pipe gasket must be used on refitting.
Removal
1 Remove the sump and the cylinder head.
2 Unscrew the two securing bolts, and
remove the oil p ...
