Crankshaft front oil seal - renewal

1 Disconnect the battery negative lead.

2 Slacken the alternator mounting and adjuster bolts and after pushing the alternator in towards the engine, slip off the drivebelt.

3 Unscrew and remove the crankshaft pulley bolt. To prevent the crankshaft turning while the bolt is being released, jam the teeth of the starter ring gear on the flywheel after removing the clutch cover plate or starter motor (Chapter 5, Part A) for access.

4 Remove the crankshaft pulley. This should come out using the hands but if it is tight, prise it carefully with two levers placed at opposite sides under the pulley flange.

5 Using a suitable claw tool, prise out the defective seal and wipe out the seat.

6 Install the new seal using a suitable distance piece, the pulley and its bolt to draw it into position. If it is tapped into position, the seal may be distorted or the timing cover fractured.

7 When the seal is fully seated, remove the pulley and bolt, apply grease to the seal rubbing surface of the pulley, install it and tighten the securing bolt to the specified torque.

8 Refit the clutch cover or starter motor.

9 Fit and tension the drivebelt as described in Chapter 1, and reconnect the battery.

    See also:

    Valve clearance adjustment - OHV and HCS engines (Every 12 000 miles or 12 months)
    OHV engines 1 This operation should be carried out with the engine cold and the air cleaner and rocker cover removed. 2 Using a ring spanner or socket on the crankshaft pulley bolt, turn the cran ...

    Electrical fault-finding - general information
    Note: Refer to the precautions given in “Safety first!” and in Section 1 of this Chapter before starting work. The following tests relate to testing of the main electrical circuits, and should not ...

    Steering column lock - removal and refitting
    Note: For ignition switch removal see Chapter 5. A new shear-bolt will be required on refitting. Removal 1 To remove the ignition switch/column lock, the shear-head bolt must be drilled out. 2 A ...