Rocker gear - dismantling and reassembly

Dismantling 1 With the rocker assembly removed as described in Section 4, extract the split pin from one end of the rocker shaft (see illustration).

6.1 Rocker shaft assembly components
6.1 Rocker shaft assembly components

2 Take off the spring and plain washers from the end of the shaft.

3 Slide off the rocker arms, support pedestals and coil springs, keeping them in their originally fitted order. Clean out the oil holes in the shaft.

Reassembly
4 Apply engine oil to the rocker shaft before reassembling and make sure that the flat on the end of the shaft is to the same side as the rocker arm adjuster screws. This is essential for proper lubrication of the components.

    See also:

    Engine/manual gearbox assembly - removal and separation
    Note: Refer to the warning in Section 8 before proceeding. A suitable hoist and lifting tackle will be required for this operation. Removal 1 Proceed as described in Section 9, paragraphs 1 to 17 ...

    Fuel tank - removal and refitting
    The procedures are the same as described in Part A of this Chapter for carburettor engines, but in addition disconnect the fuel tank-to-fuel pump hose from the rear face of the tank. ...

    Fuel-injection control module - removal and refitting
    Removal 1 The fuel-injection control module is only used on KE-Jetronic systems and is located in the engine compartment behind the heater plenum chamber and fan motor. 2 Disconnect the battery n ...