Engine - refitting (manual gearbox in vehicle)

1 Reverse the procedure described in paragraphs 1 to 40, Section 5, noting the following points.

2 Before attempting to refit the engine, check that the clutch friction disc is centralised.

3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.

4 Check that the engine adapter plate is correctly positioned on its locating dowels. If necessary, a cable-tie can be used to temporarily secure the adapter plate in position on the cylinder block using one of the engine-to-gearbox bolt holes.

5 If shims were fitted between the sump and the gearbox, refit them in their original locations when mating the engine to the gearbox. If the engine has been overhauled, where applicable fit the relevant shims as calculated during engine reassembly.

6 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.

7 Ensure that the roadwheels and the steering wheel are in the straight-ahead position before reconnecting the lower steering column to the intermediate shaft, and tighten the clamp bolt to the specified torque.

8 Fill the engine with the correct grade and quantity of oil.

9 Check the throttle cable adjustment.

10 Fill the cooling system.

11 Tighten all fixings to the specified torque, where applicable.

    See also:

    Front suspension crossmember - removal and refitting
    Removal 1 Remove the steering gear. 2 Support the engine with a jack and interposed block of wood under the sump. 3 Unscrew and remove the engine mounting nuts from the top of the mountings in th ...

    Cab interior trim panels (P100 models) - removal and refitting
    Side trim panel 1 Remove the rear pillar trim panel. 2 Remove the side trim panel by prising out the four expander pins from the clips, then pulling out the clips and withdrawing the panel. 3 Re ...

    Cigar lighter - removal and refitting
    Removal 1 Disconnect the battery negative terminal. 2 On pre-1986 models remove the ashtray then undo the screws and withdraw the ashtray housing. On 1986 models onwards, refer to Section 21 and ...