Engine - refitting (manual gearbox in vehicle)
1 Reverse the procedure described in paragraphs 1 to 40, Section 5, noting the following points.
2 Before attempting to refit the engine, check that the clutch friction disc is centralised.
3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels. If necessary, a cable-tie can be used to temporarily secure the adapter plate in position on the cylinder block using one of the engine-to-gearbox bolt holes.
5 If shims were fitted between the sump and the gearbox, refit them in their original locations when mating the engine to the gearbox. If the engine has been overhauled, where applicable fit the relevant shims as calculated during engine reassembly.
6 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
7 Ensure that the roadwheels and the steering wheel are in the straight-ahead position before reconnecting the lower steering column to the intermediate shaft, and tighten the clamp bolt to the specified torque.
8 Fill the engine with the correct grade and quantity of oil.
9 Check the throttle cable adjustment.
10 Fill the cooling system.
11 Tighten all fixings to the specified torque, where applicable.
See also:
Boot lid (Saloon models) - removal and refitting
Removal
1 Open the boot lid, and place protective
covers (old rags or cardboard) beneath the
corners of the lid, and over the rear wings to
prevent damage to the paintwork.
2 Where applicable, di ...
Diagram 4: 1983-on K-Jetronic fuel injection
Diagram 4: 1983-on K-Jetronic fuel injection For starting and charging
circuits see Diagram 1 ...
Windscreen/tailgate wiper blades and arms - removal and
refitting
Removal
1 Pull the wiper arm away from the glass until
the arm locks.
2 Depress the small clip on the blade and
slide the blade out of the hooked part of the
arm (see illustration).
17.2 Disco ...
