Engine - refitting (manual gearbox in vehicle)
1 Reverse the procedure described in paragraphs 1 to 40, Section 5, noting the following points.
2 Before attempting to refit the engine, check that the clutch friction disc is centralised.
3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels. If necessary, a cable-tie can be used to temporarily secure the adapter plate in position on the cylinder block using one of the engine-to-gearbox bolt holes.
5 If shims were fitted between the sump and the gearbox, refit them in their original locations when mating the engine to the gearbox. If the engine has been overhauled, where applicable fit the relevant shims as calculated during engine reassembly.
6 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
7 Ensure that the roadwheels and the steering wheel are in the straight-ahead position before reconnecting the lower steering column to the intermediate shaft, and tighten the clamp bolt to the specified torque.
8 Fill the engine with the correct grade and quantity of oil.
9 Check the throttle cable adjustment.
10 Fill the cooling system.
11 Tighten all fixings to the specified torque, where applicable.
See also:
Rear suspension lower arm (Saloon, Hatchback and Estate models) - removal
and refitting
Models with rear drum brakes
Removal
1 Chock the front wheels, jack up the rear of
the vehicle and support on axle stands placed
under the side members.
2 Remove the relevant driveshaft.
3 Remov ...
Starter motor - testing in the vehicle
1 If the starter motor fails to operate first
check the condition of the battery.
2 Check the security and condition of all
relevant wiring.
Solenoid check
3 Disconnect the battery negative lead ...
Power steering gear - removal and refitting
Note: New power steering fluid hose O-rings
will be required when refitting.
Removal
1 The procedure is as described for manual
steering gear with the following differences
(see illustration).
...
