Alternator - removal and refitting
Note: Refer to the precautions at the end of Section 1 before proceeding.
Removal
1 The operations are similar for all makes of
alternator.
2 Disconnect the battery negative terminal, then disconnect the multiplug or leads from the rear of the alternator.
3 On certain CVH engine models it may be necessary to remove the air cleaner hose, and disconnect the radiator bottom hose to give sufficient clearance to enable removal of the alternator, in which case the cooling system must be drained with reference to Chapter 1.
4 Release the mounting and adjuster link bolts, push the alternator in towards the engine and remove the drivebelt (see illustration). It may be necessary to remove the adjuster link-to-alternator bolt to facilitate removal of the drivebelt.
5.4 Alternator mounting and adjuster link bolts
A Adjuster link-to-alternator bolt B Adjuster link-to-engine bolt C and D Alternator mounting bolts
5 Undo and remove the mounting nuts and bolts and adjuster link bolt, if not already removed, and withdraw the alternator from the engine.
Refitting
6 Refitting is the reverse sequence to
removal, bearing in mind the following points.
a) Ensure that the mounting bolts and washers are assembled as shown (see illustrations).
5.6a Correct fitting of alternator mounting components - early models
A Large washer
B Small washer (pre-1985 CVH engines only)
C Mounting bracket
D Alternator
5.6b Alternator mounting bolt arrangement - later models
b) Adjust the drivebelt tension as described in Chapter 1.
c) On completion, where applicable, refill the cooling system as described in Chapter 1.
See also:
Fuel pump - removal and refitting
Note: Refer to the precautions at the end of
Section 1 before proceeding.
Removal
1 The fuel pump is bolted to the underside of
the car just to the rear of the fuel tank. For
access raise and sup ...
Hydraulic unit pump and motor (ABS) - removal and refitting
Note: New sealing washers must be used on
the high pressure fluid hose banjo union, and
a new O-ring must be used between the
accumulator and the hydraulic unit on refitting.
Caution: Refer to the ...
Handbrake lever - removal and refitting
Removal
1 Chock the front wheels, raise and support
the vehicle at the rear using stands (see
“Jacking and Vehicle Support”) then release
the handbrake.
2 Working underneath, extract the spring c ...